SV1.25-4S/RV1.25-4S Harness Assembly with Crimped Terminals for New Energy
This high-performance harness assembly features UL1015 #16AWG red, black, and yellow wires, engineered for robust power distribution and signal integrity. Equipped with high-quality SV1.25-4S (Fork/Spade) and RV1.25-4S (Ring) crimped terminals, this harness ensures a secure, gas-tight connection that resists vibration and environmental stress. The cold-pressed terminal technology provides superior mechanical strength and electrical conductivity.
The wiring harness is ideal for critical applications in EV charging stations, UAVs, power control cabinets, and electronic communication devices. It supports full customization of wire length, gauge, and terminal types to match specific voltage and current requirements, ensuring seamless integration into your power systems.
All terminal crimping processes follow strict industrial standards to maintain consistent performance and long-term reliability in new energy applications.
Specifications
| Parameter Category |
Specification Item |
Details |
| General Specifications |
Product Name |
Harness Assembly with Crimped Terminals |
| Model Number |
UL1015 #16AWG (Customizable) |
|
| Primary Applications |
EV Charging, UAVs, Power Control, New Energy |
|
| Technical Specs |
Terminal Types |
SV1.25-4S / RV1.25-4S (Cold-pressed) |
| Wire Type |
UL1015 #16 Red/Black/Yellow Wires |
| Standard Length |
L=300mm (Customizable to any length) |
| Conductive Material |
Conductor Type |
High-purity Tinned Copper |
| Compliance |
Wire Standard |
UL Certified |
| Custom Options |
Length |
Key Features:
- Low Impedance and High Efficiency: Utilizing high-purity tinned copper conductors and precise manufacturing processes, the harness achieves low DC resistance to minimize energy loss during transmission.
- Optimized Current-Carrying Capacity: Scientifically selected wire gauges and advanced heat dissipation design ensure controlled temperature rise under continuous high-current operation.
- Secure Cold-Pressed Termination: The specialized crimping technique provides high pull-out force and stable electrical contact, preventing overheating or signal loss in vibrating environments.
- Versatile Customization: Wire length (standard 300mm or custom), insulation color, and terminal specifications can be tailored to meet diverse system layouts.
- Superior Oxidation Resistance: The tinned copper conductors provide a protective barrier against corrosion and moisture, ensuring consistent conductivity and extending the lifespan of the harness in harsh environments.
Applications:
- New Energy Equipment: Reliable internal wiring for solar inverters and battery management systems.
- EV Charging Stations: Efficient and safe power transmission between charging modules and interfaces.
- Industrial Control Cabinets: Organized and durable connections for automation and power distribution units.
- UAVs (Unmanned Aerial Vehicles): High-reliability power harnesses for drones and robotics.
Why Choose Us?
Shenzhen Smart Connection Technology Co., Ltd. was established in 2008, integrating R&D, production, processing and sales of wiring harnesses for various electrical products. We have a professional scientific and technological research and development team, advanced production and inspection equipment, modern enterprise management, and strict quality assurance system. The company's products have passed UL safety certification and are widely used in various electrical products such as portable energy storage power supplies, household energy storage power supplies, industrial and commercial energy storage power supplies, lithium batteries, and industrial control boxes for sweeping robots.
After-sale Service:
- Technical support online service provided.
- OEM available.
- Our product with test report and certification
- Our product with 3 year warranty.
Packing & Delivery:
FAQ:
1. What material is used for the conductors?
We use high-purity tinned copper strands. Compared to bare copper, the tin plating offers superior resistance to oxidation and corrosion, ensuring long-term conductivity even in humid environments.
2. What is the voltage rating for this harness assembly?
The UL1015 wire used in this assembly is rated for 600V (AC/DC). It provides reliable insulation strength for power control cabinets and EV charging internal wiring.
3. What is the temperature rating for the UL1015 wire?
The UL1015 wire used in this assembly is rated for up to 105°C and 600V, making it suitable for most industrial and new energy applications.
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